Choosing the Right Industrial PC for Your Manufacturing Needs

Manufacturing processes have become increasingly reliant on technology, and industrial PCs have become an essential component of these processes. However, selecting the right industrial PC for your manufacturing needs can be a daunting task. In this blog, we will discuss the factors you need to consider when choosing the right industrial PC for your manufacturing needs.

Environmental Considerations: Industrial PCs are designed to withstand harsh environments, including temperature extremes, dust, and vibration. When selecting an industrial PC, consider the environmental conditions in which it will operate. Choose an industrial PC that can withstand the conditions of your manufacturing facility.

Processing Power: The processing power of an industrial PC determines its ability to handle complex applications and data-intensive tasks. Consider the processing power needed for your manufacturing processes, and choose an industrial PC with sufficient processing power to handle these tasks efficiently.

Customization Options: Industrial PCs are highly customizable and can be configured to meet specific manufacturing needs. When selecting an industrial PC, consider the customization options available. Choose an industrial PC that can be tailored to your unique manufacturing requirements.

Expansion Capabilities: Manufacturing processes are subject to change, and you need an industrial PC that can adapt to these changes. Consider the expansion capabilities of an industrial PC when making your selection. Choose an industrial PC with expansion options that allow you to add components or upgrade hardware as needed.

Connectivity Options: Industrial PCs need to be able to communicate with other devices and systems in your manufacturing process. Consider the connectivity options available when selecting an industrial PC. Choose an industrial PC that supports the necessary communication protocols and interfaces.

Support and Maintenance: Industrial PCs require maintenance and support to ensure optimal performance. Consider the level of support and maintenance available for the industrial PC you are considering. Choose an industrial PC with a reliable and responsive support team.

Selecting the right industrial PC for your manufacturing needs requires careful consideration of several factors. Environmental considerations, processing power, customization options, expansion capabilities, connectivity options, and support and maintenance are all crucial factors to consider. By carefully considering these factors, you can select an industrial PC that meets your manufacturing needs and helps you achieve optimal efficiency and profitability.

Industrial PCs for Clean Room Applications

Clean rooms are critical environments used in industries like pharmaceuticals, biotech, and semiconductor manufacturing to maintain a controlled environment free of airborne contaminants. The stringent requirements for clean room environments make it necessary to use specialized equipment that can operate without causing contamination. Industrial PCs are an essential component in clean room applications, offering a reliable and efficient solution for controlling processes and data management.

Industrial PCs designed for clean room applications must comply with strict standards to ensure they do not generate any contaminants. These PCs are typically made of high-grade stainless steel and have a sealed design to prevent particle ingress. They must also meet the necessary certification requirements, including ISO 14644, for clean room use.

The benefits of using industrial PCs in clean room applications include their ability to operate in harsh environments, handle large amounts of data, and integrate with other equipment. They can be customized to meet specific application requirements and can withstand exposure to chemicals and other contaminants.

In summary, industrial PCs are a critical component for clean room applications. They offer a reliable and efficient solution for controlling processes and data management while maintaining the strict cleanliness requirements of a clean room environment.

Clean Rooms and Industrial PCs: A Perfect Pairing

Clean rooms are critical environments that require specialized equipment to maintain a contamination-free environment. Industrial PCs are a perfect pairing for clean room applications, providing reliable and efficient solutions for controlling processes and data management.

The strict cleanliness requirements of clean rooms make it necessary to use specialized equipment that can operate without causing contamination. Industrial PCs designed for clean room use are made of high-grade stainless steel and have a sealed design to prevent particle ingress. They must also meet the necessary certification requirements, including ISO 14644, for clean room use.

The use of industrial PCs in clean room applications offers many benefits, including their ability to operate in harsh environments, handle large amounts of data, and integrate with other equipment. They can be customized to meet specific application requirements and can withstand exposure to chemicals and other contaminants.

In addition, industrial PCs can provide real-time data monitoring and control, making it easier to detect and correct issues that could cause contamination. They can also help streamline processes, reducing the risk of human error and increasing productivity.

Clean rooms and industrial PCs are a perfect pairing. The use of industrial PCs in clean room applications offers many benefits, including reliable and efficient solutions for controlling processes and data management while maintaining the strict cleanliness requirements of a clean room environment.

Industrial PCs Necessary for Clean Rooms

Clean rooms are critical environments used in industries like pharmaceuticals, biotech, and semiconductor manufacturing to maintain a controlled environment free of airborne contaminants. The stringent requirements for clean room environments make it necessary to use specialized equipment that can operate without causing contamination. Industrial PCs are a necessary component in clean room applications, offering reliable and efficient solutions for controlling processes and data management.

Industrial PCs designed for clean room applications must comply with strict standards to ensure they do not generate any contaminants. They are typically made of high-grade stainless steel and have a sealed design to prevent particle ingress. They must also meet the necessary certification requirements, including ISO 14644, for clean room use.

The use of industrial PCs in clean room applications is necessary to maintain the strict cleanliness requirements of a clean room environment. They provide real-time data monitoring and control, making it easier to detect and correct issues that could cause contamination. Industrial PCs can also help streamline processes, reducing the risk of human error and increasing productivity.

The benefits of using industrial PCs in clean room applications are numerous, including their ability to operate in harsh environments, handle large amounts of data, and integrate with other equipment. They can be customized to meet specific application requirements and can withstand exposure to chemicals and other contaminants.

Industrial PCs Versus Military PCs

Industrial PCs and military PCs are both specialized types of computers that are designed to operate in harsh environments and demanding conditions. But what exactly sets these two types of PCs apart? How do they differ in terms of performance, durability, and functionality?

Industrial PCs are designed to operate in industrial environments, such as factories, warehouses, and power plants. They are built to withstand extreme temperatures, dust, and vibration. They are also designed to be easy to install, maintain, and upgrade. 

Industrial PCs Versus Military PCs

Military PCs, are designed to operate in military environments, such as battlefields, warships, and aircraft. They are built to withstand extreme temperatures, shock, and vibration, as well as electromagnetic interference. They are also designed to be secure, rugged, and portable.

One of the main uses of industrial PCs is to control and monitor industrial equipment, such as robots, conveyors, and pumps. They can also be used for data acquisition and analysis, such as monitoring energy consumption and production efficiency. Industrial PCs are also used in transportation systems, such as trains, buses, and trucks, to control and monitor navigation, communication, and other systems.

Military PCs are used in a variety of military applications, such as command and control, intelligence, surveillance, and reconnaissance. They can be used to control and monitor weapons systems, such as tanks, aircraft, and ships. They can also be used for navigation, communication, and other systems. Military PCs are also used in unmanned vehicles, such as drones and robots, to control and monitor their movements and payloads.

Another use of industrial PCs is in process automation and control, such as in the manufacturing of pharmaceuticals, electronics, and semiconductors. They can also be used in process control systems, such as in the oil and gas industry, to monitor and control the flow of oil and gas.

Military PCs are also used in aviation and aerospace applications, such as in aircraft, helicopters, and satellites. They can be used to control navigation, communication, and other systems, as well as to monitor weather, terrain, and other conditions. Military PCs are also used in ground vehicles, such as tanks, trucks, and jeeps, to control navigation, communication, and other systems.

So what exactly is the difference? To be clear, Tangent Industrial PCs can be used by the military for many different applications. Industrial PCs by Tangent have been carefully crafted to withstand and consistently perform even in the harshest of environments. While some industrial PCs may be specially crafted for specific military applications, many of our industrial PCs can be used by the military.

Industrial PCs and military PCs are both specialized types of computers that are designed to operate in harsh environments and demanding conditions. They may have different features and capabilities that make them suitable for different types of applications. 

Military and industrial PCs are built to withstand extreme temperatures, dust, and vibration, extreme temperatures, shock, and vibration, as well as electromagnetic interference. Industrial PCs and military PCs can be used for command and control, intelligence, surveillance, and reconnaissance, unmanned vehicles, aviation and aerospace applications and ground vehicles. 

Explore our line up of industrial PCs here: https://www.tangent.com/industrial-Pcs/

Build a Powerful pfSense Router with a Mini Industrial PC

Powerful pfSense Router

As someone interested in networking and computer security, pfSense is an excellent open-source software solution for building a DIY router. 

With pfSense, you have complete control over my network security and configuration and can customize the software to fit your specific needs. 

Plus, building a pfSense router using a mini industrial PC is much more cost-effective than purchasing a commercial router. 

Not to mention, it’s also a fun DIY project.

You can modify and extend the software to suit your needs. That allowed you to create a router tailored to provide the level of security and performance you need.

In addition to its excellent security features, pfSense has many other valuable features, such as support for virtual private networks (VPNs) and load balancing. Also, you can create a highly flexible and scalable network.

5 Benefits of Using Industrial Mini PC for pfSense router

Compact size: 

Industrial mini PCs are significantly smaller than traditional desktop computers, making them a more convenient option for building a router.

Low power consumption: 

Industrial mini PCs are designed to be energy-efficient, which can save on power costs.

Ruggedness: 

Industrial mini PCs are built to withstand harsh operating conditions, making them well-suited for industrial settings.

Reliability: 

Industrial mini PCs are designed for 24/7 operation and are often equipped with fanless cooling and solid-state storage to ensure maximum uptime and reliability.

Flexibility: 

Industrial mini PCs are customizable and can be configured with various hardware and software options to suit specific needs.

A Step-by-step guide to DIY pfSense Router using a Mini PC 

Step 1: Purchase a mini industrial PC that is compatible with pfSense. 

Step 2: Download the pfSense installation image from the pfSense website and burn it to a USB drive. 

Step 3: Connect the mini industrial PC to a monitor and keyboard, and insert the USB drive with the pfSense installation image. 

Step 4: Power on the mini industrial PC and follow the on-screen instructions to install pfSense. 

Step 5: Configure your network settings in pfSense, including assigning static IP addresses and setting up firewall rules. 

Step 6: Connect your mini industrial PC to your network by connecting one Ethernet port to your modem and the other to your network switch. 

Step 7: Regularly update pfSense and adjust your firewall rules to ensure the best possible protection for your network. 

By following these steps, you can easily build your own pfSense DIY router and take control of your network. 

Why I Chose a Mini PC to Build My pfSense Router 

Building a router with a mini PC has been a rewarding and satisfying experience. It has allowed me to take control of my network security and configuration and has given me the ability to create a router for my specific needs. Plus, it’s been a fun project that taught me much about networking and computer security.

How To Choose The Best Industrial Computer?

So, you’re trying to figure out what kind of computer would be best for your business, and you happen to work in the industrial sector.

If you’ve been working in the field for some time and are stuck trying to decide which brand or model would be best for your office, you should look here for guidance.

Industrial computers are systems that can accommodate high mobility, broad temperature ranges, harsh working conditions, and chemical resistance.

Installing industrial computers to automate operations or improve productivity is vital for industrial business owners who want to take their factories to the next level by automating processes or increasing efficiency.

How To Choose The Best Industrial Computer

When picking an industrial computer, keep these things in mind:

1. Processing Power

The processing power of the industrial PC should be your first consideration. Make sure it can meet the data processing demands of your company.

Purchasing an industrial PC that can be quickly modified to accommodate future needs is also crucial.

2. Storage

Storage is also a major factor. Make sure your industrial PC has enough storage space for your company’s demands. For example, suppose you need to store a lot of information. A high-capacity industrial computer is what you need in that circumstance.

3. Customization

Industrial computers are customized to fit your company’s unique requirements.

When selecting an industrial computer, it’s important to look for one that can be quickly customized to fit your specific demands. Adding your preferences to the industrial PC will make it more convenient and productive.

4. Support

Support is another important factor to think about when selecting an industrial computer. Choose a provider of industrial computers available around the clock if you need help.

You may receive it immediately whenever you need assistance with your industrial computer.

What Are The Benefits Of Industrial PCs?

An important advantage of industrial PCs is their resistance to the kinds of harsh conditions that would destroy a home computer.

Such conditions are just OK for fanless industrial computers because of their resistance to harsh temperatures, shocks, and vibrations and their ability to function in dusty, dirty surroundings.

What Is The Difference Between An Industrial PC And A Normal PC?

The typical consumer PC is designed to spend its life on a desk in an office, where it will spend eight hours a day operating under relatively benign conditions.

On the other hand, industrial PCs can function in extreme temperatures, far from any power source, and through significant shocks and persistent vibration without failing.

Conclusion

Find an appropriate industrial computer for your company’s needs. There are numerous options available, so it’s up to you to pick the one that works best for your company. However, investing a little time into obtaining the best industrial computer for your company will pay you in the long run.

Industrial PCs for AI Automation

The power of industrial PCs for AI Automation is undeniable. By uniting the processing power of centralized AI with the flexibility of an edge AI system, you can unleash the potential of your entire operation.

By reducing the need for costly and time-consuming human labor, you can achieve greater efficiency and accuracy in your production line.

One of the essential aspects of AI automation is the industrial PC. An industrial PC is a computer designed for use in industrial and manufacturing environments.

It is rugged and durable, with a fanless design that helps to prevent dust and debris from entering the system. Industrial PCs also have a wide range of I/O ports to connect to various devices, making them perfect for use in AI automation.

If you are looking for an edge AI solution that can handle the most demanding applications, then an industrial PC Links to an external site.is the right choice.

What are Industrial PCs?

Industrial PCs, or industrial personal computers, are a type of computer that is designed for use in harsh industrial environments. They typically have a longer lifecycle than consumer PCs and are designed for 24/7 operation.

These PCs are built to withstand extreme temperatures, vibration, dust, and other harsh conditions that would damage or destroy a standard PC.

Industrial PCs are used in various industries, including manufacturing, automotive, aerospace, and more. They are often used in industrial automation applications, such as controlling production line machinery or monitoring factory conditions.

Types of Industrial PCs

Rugged Mini PC

These PCs are designed to withstand tough conditions and are often used in harsh environments. Shock and vibration proof, removable drive bays to meet offsite data retention and storage, in-vehicle power support. Extreme temperature operation and wide range of input power.

Industrial Panel PC

These PCs are typically used in factories and other industrial settings. They are often mounted to a wall or other surface. It’s a Fanless industrial panel PC with a touchscreen interface. IP65, IP66, or IP69K sealed units for waterproof, dustproof operation. Programmable buttons for one-hand maneuvering on a forklift.

Industrial Tablets PC

Their Rugged design tested for shock and vibration resistance. IP65 Sealed enclosure for water and dust resistance. Multi-touch POS device with a barcode scanner, IC card reader, and MSR.

How can Industrial PCs benefit your business?

The benefits of industrial PCs for AI Automation are numerous. They can help you:

  • Automate and streamline your manufacturing processes.
  • It increases production speed, reduces errors, and increases the production efficiency.
  • Eliminate manual work so that your employees can focus on more strategic tasks.
  • Reduce equipment maintenance costs by eliminating downtime caused by equipment breakdowns.

5 things to check when choosing an Industrial PC for AI Automation

Choosing a suitable industrial PC for AI Automation can be a difficult task. There are many factors to consider, like processing power, graphics capabilities, storage capacity, etc. This article will give you 5 things to look for when choosing an industrial PC for AI Automation.

  1. Processor: It is the heart of the IPC, so it is essential to choose one that is powerful enough to handle your AI applications’ demands.
  2. Memory: AI applications can be memory intensive, so choosing an IPC with enough memory to support your needs is essential.
  3. Storage: You will need to store your AI data somewhere, so choosing an IPC with enough storage capacity is essential.
  4. Graphics card: Another important consideration is the graphics card. AI applications can be very demanding, so you’ll want to ensure that the graphics card can handle the workload.
  5. Environmental factors: Choose an industrial PC Links to an external site.that can withstand the environmental elements present in your AI application’s

Conclusion

In conclusion, AI automation is automating tasks that humans would otherwise perform. It can be accomplished by using industrial PCs. Industrial PCs are designed to be rugged and durable, making them ideal for AI applications. They are also powerful to handle the data-intensive workloads required by AI applications.

Why Industrial PCs Do Not Require Maintenance

It’s a common misconception that industrial PCs are similar to conventional PCs, but that’s not true. While conventional PCs come pre-made, industrial PCs are assembled from the ground up by the factories or industries using them.

Industrial PCs are modified for industrial operations, available in different sizes, and used in high temperatures, dusty areas, and even in motor pools. They are known for working 24 hours non-stop without freezing or heating up and requiring almost zero maintenance.

Let’s look at the qualities of industrial PCs that make them suitable for industrial use and why they don’t require any maintenance.

What Are Industrial PCs?

Industrial PCs are computers designed to be used in industrial environments, such as during the manufacturing of goods.

They are made from materials that can withstand extreme dust, heat, and weather conditions, are highly configurable, have a long lifecycle, come with a large memory capacity, and feature a fanless and ventless design.

These PCs can be installed in laboratories, oil refineries, water-treatment plants, and factories. They can also survive falls. For example, if they fall on a concrete floor, their technical components will be okay.

Industrial PCs usually have the latest GPU, motherboard, RAM, graphic card, SSDs, and other technical specifications. For example, an industrial PC might have an Intel Core i9, an NVME SSD, a 3090ti, DDR5 ram sticks, and an MSI motherboard.  

What Processes Do They Perform?

Industrial PCs are used to:

  • Monitor industrial processes
  • Control entire systems and machine tools
  • Monitor parameters like pressure or temperature
  • Supervise machines and tools
  • Display information relevant to the product being manufactured
  • Collect data from sensors and transmit it back to a central system
  • Run solutions on Microsoft Windows.

Industrial PCs vs. Normal PCs

There are several differences between normal and industrial PCs, such as:

  • Industrial PCs are supposed to run 24/7, while normal PCs are made to run for eight or ten hours a day.
  • Normal PCs are made from less resilient materials, so they stop running when subjected to extreme environments, such as intense heat or heavy shocks. Industrial PCs, on the other hand, can breeze through six-foot falls and bone-melting heat.
  • Industrial PCs are protected from water, debris, dust, fire, and shocks. In contrast, normal PCs aren’t; they usually don’t even have dust protection or water-resistant ratings.

Thus, if Industrial PCs are used to perform every function we could imagine, they should require maintenance. So, why don’t they?

Why Don’t Industrial PCs Require Maintenance?

Industrial PCs are robust and resilient. They have more heavy-duty technological components. So, they provide higher performance, are longer-lasting, and are more robust compared to conventional PCs.

However, their higher-quality components and stronger performance don’t mean they don’t require any maintenance at all. In fact, they do require yearly outer-body cleanings and a part change when needed — but that’s rare.

Therefore, industrial PCs don’t require regular maintenance; in fact, you can forget about these PCs for months on end, and they won’t suffer any problems. Why? Because they’re built to last.

Industrial PCs: How They are Used?

Industrial PCs have a form factor between a nettop and a server rack and are used to produce products and services. Industrial PCs are higher dependable and precise standards and are generally more expensive than consumer electronics. In addition, IPCs often use complex instruction sets, such as x86, where reduced instruction sets such as ARM would otherwise be used.

Industrial PCs are well built-in in nature and are more useful in an industrial environment, which protects them from dust, water, debris (spoilage), fire, shock, or vibration.

Application                                           

Industrial PCs’ primary work is to process control or data acquisition. In some cases, an industrial PC is used as a front-end to another control computer in a distributed processing environment. 

Industrial PCs offer multiple features in terms of reliability, compatibility, expansion options, and long-term supply.

Manufacturing

Sturdy Industrial PCs are the best hardware platform for large-scale manufacturing that exceeds the labor limitations of the average human workforce. Machine automation has done what the internet did for a large number of products for communication. Having had a shaky start in its infancy, many manufacturers heavily rely upon industrial PC systems, not just for machine vision and robot guidance but also for the ability to collect valuable and important data from machinery and equipment for preventive maintenance and service, keeping them running and prevent any costly unplanned downtime from unexpected equipment failure.

Packaging Inspection and Quality Control:

Another major application of IPC in manufacturing is the vision-controlled quality assurance that works much faster and with greater accuracy, which humans cannot do. Using machine vision and packaging inspection systems, manufacturers and food packaging plants automate the quality assurance of their products at a great speed.

Asset Tracking:

The industry has begun to rely heavily upon industrial PCs. Retail and healthcare sectors have also implemented industrial PC hardware into their everyday operations and functions due to their ability to track and monitor assets and processes for inconsistencies and anomalies. This tracking assets process can be done more precisely and efficiently both on-site and remotely. 

Simulation and Control:

Powerful processors are used on Industrial PC platforms to imitate and create simulations of potential real-world scenarios. This enables enhanced insights for analyzing and detecting risks, predicting further possibilities, and testing systems within any organization. 

 Remote Data Collection:

Data is important in the era of computerization, automation, and the Internet of Things. For example, remote IoT sensors can send and receive data about the use of remote machinery, tools, hardware, and other connected devices, which allows operators that deploy them to receive actionable data about operational processes, equipment fatigue, and overall performance. This data allows and assists control systems in knowing when to regulate the power to equipment, trigger actuators, adjust the temperature or pressure controls, and perform other operational functions extremely precisely.